Investment in a vibrating bowl is quickly recouped thanks to the increase in the production rate, ensuring a significant return on investment and a notable improvement in quality and profitability. Mechanisation in this way is therefore an alternative solution to heavier systems for optimising your stud welding production.
Company : Mechanisation
Mechanisation of stud welding: optimised productivity and ergonomics with vibratory bowl feeder
To increase productivity and improve ergonomics, C2G offers a simple and economical solution for mechanising stud welding with a vibratory bowl feeder. This system automates stud loading, optimises your production and improves working conditions for your operators. The rapid return on investment makes it a very accessible mechanisation solution.
Rapid return on investment with a welding rate of over 200%.
The mechanisation of stud welding processes with a vibrating bowl is a real productivity lever. Automating stud loading considerably reduces downtime and makes it possible to achieve a welding rate of more than 200% compared to manual reloading. Freed from repetitive tasks, the operator can concentrate on welding, thus optimising efficiency.
Improved ergonomics and operator comfort
The mechanisation of stud welding with a vibrating bowl considerably improves the ergonomics of the workstation and operator comfort. No more repetitive and tedious manual loading of studs. This reduces operator fatigue and the risk of musculoskeletal disorders (MSDs).
This ergonomic solution makes it possible to maintain a sustained work rate throughout the day, without compromising the health and well-being of the operator. It is a wise investment for improving working conditions and building the loyalty of your teams. Mechanisation thus contributes to a safer and more pleasant working environment.
How does the mechanisation of stud welding with a vibrating bowl work?
The mechanisation of stud welding with a vibrating bowl is a solution that transforms the production process by simplifying handling and increasing the welding rate. The vibrating bowl, the central element of this system, receives the studs to be welded in bulk and, thanks to a controlled vibration movement, orients and positions them individually in the welding gun.
This automated process eliminates tedious manual handling and downtime associated with reloading the gun, allowing the operator to focus on the welding operation itself. This mechanisation thus increases productivity and operator comfort, while guaranteeing a continuous and precise supply of studs. The system can be adapted to different types of studs (steel, stainless steel, brass) and different welding processes (SIG®, ARC, DEC and ATC), offering a versatile and high-performance solution for all industrial sectors.
Compatibility with SIG®, ARC, DEC and ATC welding processes and different types of studs
The vibratory bowl mechanisation solution offered by C2G is compatible with the four main stud welding processes: SIG®, ARC, DEC and ATC. This versatility means that the same equipment can be used regardless of the type of weld you need to perform. In addition, the vibrating bowl can be adapted to different types of studs, whether they are made of steel, stainless steel or brass, regardless of their dimensions or shapes.
Allowing you to gain in flexibility and efficiency, optimising your production process and reducing your costs, mechanisation with a vibrating bowl is a solution that can be adapted to a wide range of industrial applications.
Contact C2G SOUDAGE INNOVATION to discuss your needs and find out how mechanisation with a vibrating bowl can be integrated into your business. Our experts are on hand to offer you a personalised solution, tailored to your productivity and ergonomics objectives.